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AOI Auto Optical Inspector (The Rapier II-750A/450)

Date: 2018-11-18
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AOI自动光学检测机 The RapierII-750A/450

Equipment features 

1.  AOI, closer to the human visual mechanism.

2.  Complete line inspection parameters and strong core defect detection ability.

3. It is equipped with many kinds of parameter detection logic ensure no leak detection.

4. Ultra strong error correction: Plate deformation, plate warping aligning mode.

5. The entire board can be divided into important regions, which correspond to small routes and peripheral regions, and non-important regions. Different judgment standards are adopted for important regions and non-important regions. Make sure that less false points can be reported when there is no leak detection.

6. In the linear corner, because some CAM data have sharp corners, but the actual line corners are often smoother than CAM data corners, false points may be reported. However, if the corners are not detected, gaps and convex copper leakage may appear near the corner. Long Sword AOI can make special analysis of straight corners and introduce unique detection logic to avoid false points.

7. Three drilling cover modes: Cover drilling holes out of tolerance, cover hole breakout, drill holes and cover open circuits. In response to detection requirements of different customers and different boards to drilling holes, false points of plate with bad drilling shall be reduced so as to reduce VRS workload and improve productivity.


Equipment specifications

Long Sword II-750A


Inspection capabilities


Testing capability

Optimum test capability: 3mil (line width; line spacing); ultimate test capability: 2mil (line width; line spacing) 

Check thickness of board

0.01 ~8mm 

Scanning efficiency (18"×24")

4mil 240 faces/hour   3mil 220 faces/hour   2mil 150 faces/hour

                

Inspection area


Maximum size of working table (X*Y)

26"X28" (680X730mm)

Location way

Automatic positioning by plate edge without drilling

table-board drive mode

Driven by precising lead screw and servo motor

Inspection scope 


Form of board surface

Inner/outer layer; wiring types include signal lines, power ground lines, hybrid shielding, grids and others

Base material

Electro-coppering panel; aluminum substrate; gold-plated board; dry film/wet film plate, FR-4, CEM and flexible printed circuits.

Defect inspection

Short circuit, open circuit, line width line spacing are out of tolerance; gap, convex copper, concave copper, pinhole, residual copper, lack of holes, hole blocking, broken hole, lack of copper, wrong size and position.

Approval of defects

Approved by inspection station

Software system


Operation interface

Support Chinese and English

Processing software

E-Sight AOI 3200 software

CAM data format

RS-274X GERBER format 

Working environment


Temperature

16℃~25℃

Humidity

40%~60% (Non-Condensing)

Light source


Type of light source

Patent technology, AOI special LED light source, high bright life service

Light source service life

Over 10000 hours

Light source power

200W

Energy consumption


Air source

6~8Kg.f/cm2

Power supply

AC 380V±5% 50Hz 3.7KWh  Three-phase five little system

Energy consumption of the whole machine

1700W

Volume


Size 

L×W×H  2050mm×1320mm×1770mm

Quality

 About 1500 kgs



Long Sword II-450

Inspection capability


Testing capability

Optimal testing capability: 1.8mil (line width; line spacing); Ultimate testing capability: 1.2mil (line width; line spacing) 

Check the thickness of board

0.01 ~8mm 

Scanning efficiency (250"×320")

2mil  240 faces/hour     1.8mil  210 faces/hour     1.5mil  180 faces/hour

                

Inspection area


Maximum size of the working table (X*Y)

13"X17" (352X450mm)

Location way

Automatic positioning by plate edge without drilling

Table-board drive mode

Driven by precising lead screw and servo motor

Scope of inspection


Board form

Inner/outer layer; wiring types include signal lines, power ground lines, hybrid shielding, grids and others

Base material

Flexible circuit board and HDI board

Defect inspection

Short circuit, open circuit, line width line spacing are out of tolerance; gap, convex copper, concave copper, pinhole, residual copper, lack of holes, hole blocking, broken hole, lack of copper, wrong size and position.

Approval of defects

Approved by inspection station

Software system


Operation interface

Support Chinese and English

Processing software

E-Sight AOI 3200 software

CAM data format

RS-274X GERBER, ODB++ format

Working environment


Temperature

16℃~25℃

Humidity

40%~60% (Non-Condensing)

Light source


Type of light source

Patent technology, AOI special LED light source, high bright life service

Light source service life

Over 10000 hours

Light source power

200W

Energy consumption


Air source

6~8Kg.f/cm2

Power supply

AC 380V±5% 50Hz 3.7KWh Three-phase five little system

Energy consumption of the whole machine

1700W

Volume


Size

L×W×H  1910mm×1410mm×1820mm

Quality

About 1200kg


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